News


Great Ways to Use Kitchen Cabinets & Carcasses for Storage Projects

Author Chigwell Building & Joinery

Date 11/11/2016

If you’re stuck for ideal storage solutions or can’t find a piece of furniture to suit a particular room in your home, the solution may be a great deal simpler than you first thought.

Kitchen cabinets and many off-the-shelf carcasses are the perfect way to build your own pieces of furniture that will deliver on all fronts whether it be for storage, making use of dead space and alcoves or creating a piece that you simply can’t find in the stores. Better still, it’s a great deal easier than you may have first thought.

By modifying unfinished or even painted cabinets, you can create custom pieces specially designed for your home and needs.

Here’s just a few ideas that you can create with just a basic set of tools and a little DIY knowledge.

Entertainment Centre

Nowadays, most homes have large screen TVs accompanied by a whole host of set-top boxes, games consoles and a large collection of DVD’s and Blu-ray discs to deal with. If this is you, finding ways to store and display all of these items is demanding.

By using kitchen cabinets as a base, you can easily create a custom fitted entertainment centre sized perfectly to fill an entire wall or odd gaps either side of a chimney for instance. By screwing each of the cabinets together, you can then use sheets of MDF or plywood to build the main surface of the unit and then construct display shelving either side.

Then a simple lick of interior furniture paint will give the piece the professional finish it deserves and before you know it, you’ll have an amazing looking custom TV unit that will be the envy of your friends. Your TV will sit proudly centre-stage whilst all your gadgets, boxes and cables will be perfectly hidden away from view.

With all your entertainment gear in one place, you’ll free up space in the rest of the room for furniture and accessories.

Mudroom Bench

There’s nothing worse than having nowhere to store shoes, gloves and other items in hallways that are lacking in storage. A bench is easy to build using shallow height kitchen wall cabinets.

Attach three or four carcasses together in a row and then finish of the piece with a nice slab of wood for the top, four simple blocks for the feet and you’ll have a great looking piece that keeps all the entranceway clutter out of site. It will also double up as a great place to put on or take off shoes, with its height being perfect for sitting.

Paint it any colour you like to suit the room and give it personality.

Custom Kitchen Island

If your kitchen lacks a little storage or preparation area, and you have space for an island, why not build you very own customer kitchen island?

Nowadays, kitchen islands do not need to match the rest of the room so instead of ripping out the entire kitchen and replacing all the cabinets, add a focal point to the room by creating a unique kitchen island to any style you like.

All it takes is two or three standard floor cabinets. Attach them together, add a nice piece of butchers block for the top, finish the edges with mouldings and you’ll have the ideal preparation unit that will only take a couple of hours to build and offer much needed storage space and display shelves.

Give the finished piece some personality by painting it a complimentary colour to the rest of the kitchen and hey presto - you have an awesome kitchen island that will transform your room from boring to extraordinary!

Raised Storage Bed

If your kids bedrooms are cluttered with toys and games, finding places to keep them is almost impossible in small spaces.

By creating a raised bed base using cabinets, your kids will have plenty of places to store their clutter and have a really cool bed to sleep on. All it takes is a couple of kitchen cabinets and drawer units each side of the bed, plus a little bit of framing and strengthening with either MDF or plywood sheets, and you have the makings of an ingenious bed base that will solve all your storage headaches.

Work Desk/Office Area

Millions of people work from home nowadays yet finding an extra room to set up office is practically impossible and very space consuming.

However, by using just a single wall in one of the rooms in your home, you can create a bar height work area that will solve your office storage and desk space needs all in one. A few painted kitchen cabinets with drawers and cupboards topped with a good slab of butchers block will give you the perfect place to work and store stationery, papers and work material, meaning you do not have to dedicate an entire room to your home office.

Window Bench

If you’re fortunate enough to have bay windows in your home or a window that overlooks a lovely view, why not enjoy it more by building a padded bench?

A few low height kitchen cabinets, a simple MDF frame and a nicely upholstered padded top will make for the perfect area for reading, relaxing and watching the world go by.

You can easily paint your finished piece the same colours as your walls to make it blend in naturally to its surroundings or paint it a vibrant signature colour to make it the centre piece of the room. A simple yet great way to enhance a classic feature of your home.


Plywood vs MDF: Choosing the right material for your next project

Author Chigwell Building & Joinery

Date 31/10/2016

Understanding the difference between the two materials

Both plywood and MDF (Medium Density Fibreboard) are engineered wood products but both have very different traits and applications.

Plywood has been available on the market for a considerable length of time and is still considered to be a very reliable, pliable product for various applications. It is manufactured by binding pressed sheets of wood veneers together using an adhesive bond into one solid sheet, and comes in various thicknesses and species including softwoods and hardwoods such as oak, birch, maple, mahogany and ash to name a few.

Like MDF, plywood is available in various grades and thicknesses, allowing you to choose the correct one for your projects needs.

Lower grade plywoods tends to be used for the interior of house builds whilst higher grade plywoods are used for furniture and cabinets that demand a much nicer finish and grain, as they tend to demand the display of attractive looking knots, wood grain and consistent finishes.

MDF on the other hand is used more as a utility product to build housings, carcasses and structures, rather than the outer shell to be put on show. MDF boards are made from a dense material consisting of broken down hard and softwood residuals, and these fine particles are then pressed with wax and resin bondings under high pressure and temperatures, leaving a smooth, consistent finish.

Side-by-side, plywood and MDF are two very different looking materials and in practical use, are likewise only best used for differing demands.

Advantages of Plywood

• Is very strong and malleable, and made from multiple layers of wood veneers

• More weather and water proof than MDF and won’t absorb moisture as quickly, so less susceptible to damage

• Is stainable so is perfect for projects that demand a high end finish with wood grain on display

• Hold screws and nails very well due to its multiple layered timber structure

Disadvantages of Plywood

• Costs considerably more than MDF and can be fairly expensive when choosing higher grade plywoods

• Requires edge banding or decorative mouldings at the edge due to exposed layers on the sides

• Harder to cut a smooth edge and can split and splinter using more courser cutting blades

• No suited to complex cuts or designs and tends to split or splinter when used with a router

Advantages of MDF

• Is generally a lot cheaper to purchase than plywood

• Has a consistent smooth surface so is ideal for painting and finishing

• Consistent smooth surfaces make it ideal for projects requiring a sharp finished edge

• Easy to cut MDF to size in complex shapes and designs using a jigsaw, router or band saw

Disadvantages of MDF

• Terrible in moist or wet conditions as the particals will soak up water like a sponge and rot

• Doesn’t hold screws or nails well due to its fine particle structure

• Can be extremely heavy and difficult to work with due to its density

• Can’t be stained as the particles will soak up any liquid and leave a very poor finish

• Contains VOCs such as urea-formaldehyde, so care should be taken when cutting or sanding

Which product is right for my project?

The general rule of thumb is, if moisture is an issue, always opt for plywood over MDF every time. MDF will rot very quickly and will disintegrate rapidly if exposed to water over a prolonged period.

With that in mind, MDF is much more suited to indoor projects and is a popular material for those looking to build out cabinets, shelvings and other pieces that will be painted or finished off with mouldings or trims. Never attempt to stain MDF as this will not look good at all. But if you have an intricate design that requires cutting curves and odd shapes, MDF is very suited to this application.

Plywood is more weather versatile as it can be used for both interior and exterior projects. It is generally used to skin doors, as well as a good materials for custom cabinets, flooring and furniture that need a natural wood grain finish. It’s also great for projects that have a curved surface - made very popular during the 80’s at the height of the skateboard halfpipe craze.

Although far more resilient to moisture than MDF, it can still break down over time and delaminate if not treated. Exterior plywood works best if it needs to be used outdoors and regular retreating is advised to prolong its overall finish and life expectancy.


Boards Cut To Size Explained

Author Chigwell Building & Joinery

Date 03/10/2016

Using our online “Cut To Size” custom order facility, we allow customers to purchase complete, full-sized sheets as well as boards cut-to-size to the exact dimensions you require. It is our policy to be as transparent as possible and this is why all costs are displayed on every product we sell.

We know how frustrating it is having to take the time to complete detailed online forms or call and have to wait for email quotations to arrive to purchase specific sized boards and materials, so we’ve gone out of our way to make our order facility as quick and as hassle free as possible.

We hope using our website will be pleasant experience, right from the moment you visit our website, to placing your order and receiving your goods.

How we cut your parts

Once your order is submitted, our internal system receives your project requirements which sends an optimised cutting file to our specialised cutting machines, which are the latest in CNC controlled technology Holzma Beam Saws. These saws are capable of handling exceptionally large parts, with the only limitation being the size of the board.

Note that our online “Cut to Size” service offers straight cuts only. If you require specialist custom shapes, we can accommodate using our 5 Axis CNC machine which has a bed size of 1500mm x 4200mm. We guarantee straight and clean cuts with cutting accuracy +/- 0.1mm.

Part labels are printed automatically during the cutting process to mark your order accordingly. These labels ensure all parts are collected for delivery using label scanners and are delivered safely. This also means you can track and trace your order by unique reference number.

Cutting Limitations: We can not cut parts smaller than 50mm wide. There are no limits on length.

If you have special requirements such as shaped cuts, please contact us for a quotation.

Quotations Explained

General Summary: Figures are shown for the whole job which include, board costs, edging costs, hinge costs and spray finish costs.

Board Summary: All boards used to create your project including costs and cutting time. By clicking on 'Board Preview', you will see how your parts are laid out and make changes to some parts in order to minimise waste. Please bear in mind our saw is 4.5mm thick.

Edging Summary: All edging materials chosen, meters including edging costs calculated as well as Application costs.

Hinges: Number of hinges selected, costs for drilling

Part Summary: Here we display the project selection in detail. You can print or save as a PDF download and check the whole job before adding to cart.