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How to fit kitchen door handles

Author Chigwell Building & Joinery

Date 08/05/2018

Attach kitchen doors handles yourself and get great results

Preparation

Before proceeding, make sure your doors are already correctly fitted to your kitchen units and have been suitably adjusted so that they sit level and true. Also ensure that the surfaces of the doors are clean and from debris, dirt or dust to prevent any damage or errors during fitting your handles. Door handles are usually fitted when the doors are attached to the units so you can use your eye to get a better idea of where you want your handles to be attached.

Tools Required

As with all DIY projects, you’ll need the right tools to get the best possible finish. For this job, you’ll need:

  • measuring tape
  • pencil (for marking up)
  • small spirit level
  • G-clamp
  • electric drill and drill bits
  • electric or Phillips screwdriver
  • off-cut of wood
  • door handles and screws

Measuring Up

Assuming your kitchen base cabinets are fully assembled with the doors attached, you’re ready to get started.

As there are various types of door handles available, the placement of your handles may differ. As a general rule, handles will sit centrally width-wise on horizontal drawers, pull outs and cupboards, whilst on traditional floor cupboards, the handles will sit vertically and placed closer to the top corner on the side that opens or near the bottom on floor cabinets on the side that opens. If you’re unsure, check the manufacturers instructions that came with your door handles.

In general, the most common type of handle found in kitchens is the “D-handle” type, which consists of two screws placed at either end of the handle. For this exercise, we will show you how to fit this popular handle type.

To measure up on a regular vertically set cupboard door or pullout, firstly find the correct side where you wish to fit your handles. In general, a floor cupboard will have the handle sat close to the top of the door so that it is easily reached when standing. A wall cabinet however will generally have the handle sat close to the bottom of the door so it is easily reached.

Now you need to decide where you want your handles to be placed. There’s no right or wrong answer to this question as different people have different preferences but always ensure you leave adequate space at both edges where the handle will sit. You do not want your handles too close to edges as they may rub against other surfaces or simply look bad. If for example you are fitting handles to a shaker unit, it is generally accepted that your handles should sit exactly in the middle of both the left and right edges of the raised outer frame to give an even, balanced finished. If your kitchen doors are flat with no framed or beveled edges, it is recommended that your handles are no less than 40mm away from each edge. Any close and the finished look may not be very appealing.

To fit your first handle, measure the exact space between each screw hole on your door handles using a tape measure. Note the distance down on paper in millimetres for later use. Now hold the handle on your door where you feel you would like it to sit, baring in mind to allow sufficient space from each door edge. Now with a pencil, clearly mark the position of first hole you wish to drill with a pencil.

Now take a small spirit level and draw a perfectly vertical line from the middle of the hole you just marked, to approximately the same length as your door handle. And then measure the exact distance from the first hole marked to mark the second hole that matches the distance between the holes on your door handle along the line drawn. You should now have two marks ready to drill before attaching your first handle.

Marking up door handles for horizontal drawers and pull-outs uses exactly the same processes except your handles need to sit precisely in the middle of the doors width. So before marking any holes, find the exact centre of your door by measuring from each edge and mark where the middle of your door is. Then use that mark to draw a horizontal line with a spirit level on your door and mark where the holes on your handles should be along the line.

Drilling Holes & Attaching Handles

Before you begin drilling, always place an off-cut of wood at the back of the door, on the opposite face you intend to drill. Hold it tightly to the door using a G-clamp. The block of wood is there to stop the door from splintering or splitting when the drill reaches the other site. This will ensure clean drill holes every time.

Once you have clamped a block of wood to the opposite face, attach a wood drill bit to your drill that is slightly wider than the screws supplied with your door handles. Begin drilling using the marks you created and drill all the way through the doors. Then repeat the above process for each hole until finished.

Now, with a Philips screwdriver, attach the handles by pushing the screws through your newly drilled holes and tighten until snug. Do not over-tighten as you may damage the door surface.

Your first handle should now be attached.

Templating

Assuming you’re happy with the position of your first door handle, you may want to consider creating a template so that you can copy the precise position of the screw holes and carry that through to all your other doors.

There’s various ways to do this. You could use a good quality piece of cardboard and mark the position of the holes by removing the newly fitted handle and then using a pencil to mark the hole positions drilled. Then will a nail, pop two holes through the cardboard so that you can use the holes to mark other doors.

Or if you prefer, you could remove your newly fitted door handle and note down the precise dimensions from the top and side edges where your holes are drilled and copy this across to other units. Just ensure your holes are precise and level and alway double check your measurements agains your door handles and use a spirit level and tape measure every time. Once you’ve fitted a few door handles, the process becomes much easier and quicker.

See It in Action

If you are still unsure how to follow our guidelines, watch the excellent video below created by Wickes, for really helpful instructions on fitting kitchen wall cabinets.


How to fit a kitchen island

Author Chigwell Building & Joinery

Date 05/04/2018

Install a kitchen island yourself and transform the look of your home

Preparation

Before proceeding, make sure your floors are correctly prepared, are flat and free of debris or imperfections that may cause the kitchen units to sit unevenly or insecurely. Loose or creaking floorboards should be appropriately repaired and all concrete floors should be levelled as necessary.

Also check that no electrical cables or pipes run directly below where you intend to place your kitchen island, as drilling is necessary to fix your units to the floor therefore, you want to ensure you eliminate the chances of drilling or piercing any cables or pipes below.

Tools Required

As with any DIY project, you will need the appropriate tools to get the best finish possible, For this job, you’ll need:

  • spirit level
  • G-clamps
  • electric drill and drill bits
  • electric screwdriver or Phillips screwdriver
  • duct tape
  • screws
  • L-brackets

Measuring Up

Assuming your kitchen base cabinets are fully assembled, work out the size and placement of your kitchen island in relation to the existing units. Most people like their island to sit adjacent to the kitchen units running along the longest wall, in a place that is convenient to the cooking and food preparation areas that offer plenty of room to move around. A gap of at least 1200mm is recommended on all sides to prevent the space between your units and the island being too cramped. Anything less and you might find your kitchen feels too small and awkward.

If however you’re confident that you have plenty of room to fit an island, then you are ready to get started.

Fitting the Island

Most kitchen islands are built using at least two kitchen base cabinets. You may use as many as you like to make your kitchen island as big as desired. But for the purpose of this tutorial, we will use just two units to keep things simple.

Firstly, place the two floor cabinets together where you want your kitchen island to be located. Then make sure they are level by placing a long spirit level across the top of the units and adjust the feet until you have them perfectly level where they stand. Once you’re satisfied they’re level, using a couple of G-clamps, clamp the two units to hold them firmly together so you can begin screwing them together as one permanent pairing.

To attach the two units together neatly, you can hide the screws by firstly removing the hinge plates. Once the hinge plate is removed, drill a pilot hold through one side of the unit to the other, ensuring you do not drill all the way through. Then attach the units together by inserting a screw and tighten with a Philips screwdriver. Reattach the hinge plate and then repeat this process with the other hinge plate.

It’s also recommended to attach the cabinets together towards the back as well to ensure strength and rigidity front to back. If suitable pre-drilled pilot holes do not already exist, drill a pilot hole at the back of the unit and attach a screw to hold the two units together. Your two units should now be firmly attached to each other.

Building the Outer Shell

Most kitchen islands have an outer shell to cover the back and side panels of the kitchen base units, giving them a professional finish. Usually, side panels and back panels are used to create a seamless, tidy finish.

Firstly, work out where you’ll attached your end panels to the floor by laying them out next to the cabinets. Then attach two L-shaped brackets to the base of the end panels, ensuring they are not positioned where they will be obstructed by the legs on the cabinet. Then rest your end panel into position where you want it fitted and attach it temporarily to the two kitchen base cabinets using a G-clamp. Repeat this process for the other side panel and then finally, place the back panel in between the two clamped side panels, ensuring all of the end panels have L-shaped brackets attached as necessary. Once you’re satisfied the panels are all neatly in position, grab some duct tape and stick them all together in place to prevent any movement.

Now, carefully slide your two kitchen base units away from the side and end panels, making sure not to knock or disturb them and put them out of the way for the time being. Now you should have access to screw your side and back panels to the floor through the previously attached L-brackets. It is recommended that each panel has at least two L-brackets attached to the floor for added strength and stability. The back panel however will most likely need at least four L-brackets screwed to the floor.

Finishing Up

Once your side panels are firmly affixed to the floor, carefully slide your two attached kitchen base cabinets back into the outer shell you have just attached to the floor and clamp together when in the correct position. Attach the cabinets to the rear of the shell, again using screws through L-brackets so that you create a single rigid frame.

To attach the cabinets to the side panels, drill pilot holes through the side of the kitchen cabinets from the inside, being careful not to drill all the way through. Then screw the cabinets to the side panel using screws.

Your kitchen island should now be in place ready to cut and attach the plinth as well as the doors, handles and kitchen worktop.

See It in Action

If you are still unsure how to follow these instructions, then watch the excellent video below created by Wickes for really helpful instructions on fitting kitchen wall cabinets.


How to fit kitchen wall cabinets

Author Chigwell Building & Joinery

Date 06/03/2018

Install kitchen wall units yourself and get professional results every time

Preparation

Before you begin, make sure the wall is appropriately prepared and is smooth, clean and free from imperfections that may hinder the wall cabinets from sitting flush to the wall. Any bumps or lumps could result in poor finishing and difficultly fitting each cabinet accurately and flush to each other.

Also check to see which type of wall you have. A masonry (brick based) wall can be drilled straight into with wall plugs and cabinets hung easily. If you have a stud wall, you may need to locate the position of each of the timber studs to screw in the appropriate fixings directly or alternatively, use drywall anchors designed to take the weight of wall cabinets into the plasterboard.

Finally before starting, it is strongly advised to check your walls in and around your planned fixing points for internal plumbing pipes and electrical wires. By using an electrical cable tracer, you can identify where sources of power are behind your walls and mark them before drilling. If you are unsure, always consult a qualified professional first. Only proceed with this instructional blog until you are fully satisfied you are safe to do so.

Tools Required

As with any DIY project, you will need the appropriate tools to get the best finish possible, For this task, you will need:

  • step ladder
  • spirit level
  • cable and pipe detector
  • electric drill and drill bits
  • electric screwdriver or Phillips screwdriver
  • safety glasses
  • wall plug (or anchors)
  • screws
  • tape measure
  • pencil

Marking Up

Assuming your kitchen cabinets are fully assembled and your base cabinets are already in place, you’re ready to get started. If you haven’t installed your base cabinets yet however, please fit them first.

When hanging wall cabinets, it is advised to start with a corner unit and work you way out. So firstly, using a tape measure and pencil mark, on the wall where you want your first cabinet to hang. Wall units usually hang between 450-500mm from the base cabinet worktop, so ensure you allow for sufficient room when deciding where to hang them.

If however you have any full height larder and tall units already installed, the top of that unit should determine how your remaining wall cabinets must hang as you will want the tops of the wall units to sit precisely flush with the top of the full-height larder unit. If you have a larder unit to install but haven’t already fitted it, you must fit this unit firstly before hanging any wall cabinets.

Once you know precisely where you want your wall cabinets to hang, mark horizontal lines for the top and bottom edges along the wall using a spirit level to ensure the lines are straight and level. Then mark vertical lines to clearly define where each wall cabinet will end. This will give you an accurate outline of where your units will sit and will make fitting far easier.

Fitting the Units

Firstly check the rear of the wall cabinet to see how they will hang onto the walls. Usually, there are hooks at either side at the top of cabinet’s back panel. These hook onto plates that are screwed to the walls.

Now, hold a hanging plate up to the rear hook and measure the distance from the top of the cabinet to the base of the hanging plate using a tape measure. Now do the same from the sides of the cabinet to the near edge of the plate, making a note of the measurements. Then mark these exact measurements on the wall in pencil, so you know exactly where the plates should sit on the wall to hang the cabinet.

Whilst holding the plate on the wall where you marked it’s position, mark the screw holes with a pencil. Now before you drill the marked holes, double check there’s no electrical cables or pipes behind the wall using your cable detector. Once you’re satisfied it’s safe to do so, put on your safety glasses and drill appropriate holes using an electric drill and correctly sized drill bit to suit the wall plugs.

Masonry walls will require a masonry drill bit whilst stud walls will require a wood drill bit.

Once drilled, pop appropriate wall plugs into the holes and screw the wall plates into place.

Attaching Cabinets

To attach the wall cabinets, simply lift into place ensuring the rear hooks sit onto the wall plates you just fitted. Start by lifting the unit above the hooks and slowly lower it until the hooks meet. If the cabinet is particularly big or heavy, ask a friend for help.

Now make sure the cabinet sits level by placing a small spirit level on the top of the unit. If your wall cabinet is slightly out, don’t worry. The adjuster blocks inside the back at the top of your cabinets allow you to adjust the cabinet using a Philips screwdriver. Just a few turns and you should be able to get the unit perfectly level!

Once your unit is level, it’s fitted and ready for use. Simply repeat the above instructions to fit the remaining wall cabinets.

Finishing Up

Once all of your wall units are in place, it may be a good idea to screw them to each other to ensure they sit tight and flush to each other. This will also add strength and make them more rigid.

To avoid showing exposed screw heads however, you will want to screw them together underneath the hinge plates. To do so, remove any existing hinge-plates from one of the adjacent wall cabinet. Then drill pilot holes at the top and bottom through to the adjacent cabinet and screw together using appropriately sized screws. Then reattach the hinge plates to conceal the screws you just used to attach the units together.

Repeat for all of the wall cabinets, ensuring their top and bottom edges all sit flush before screwing together.

Your kitchen wall cabinets are now fully installed and ready for use!

See It in Action

If you are still unsure how to follow these instructions, then watch the excellent video below created by Wickes for really helpful instructions on fitting kitchen wall cabinets.


How to fit kitchen base cabinets

Author Chigwell Building & Joinery

Date 08/02/2018

Fit kitchen floor units yourself and get great results every time

Preparation

Before you begin, make sure that your floor is even, level and free of dirt, dust and debris. Any material left could mean your kitchen base units do not sit firmly on the floor. Any movement will result in poor finishes and difficultly fitting the countertop correctly.

Most modern kitchen cabinets come with adjustable legs as standard, so if your floor is uneven, you will need to use a spirit level and the adjustable legs to make your units perfectly level. Some kitchen cabinets are built using timber plywood frames without legs. If that is the case, you may need to use shims to prop up appropriate corners of your units to make them level on uneven floors.

Also before proceeding, you may need to check your walls in and around your planned fixing points for internal wall pipes and electrical wires. An electrical cable tracer will find sources of power behind walls. If you are unsure, consult a local professional first. Only proceed with this instructional blog until you are fully satisfied you are safe to do so.

Tools Required

As with any DIY project, you will need the appropriate tools to get the best finish possible, For this task, you will need:

  • spirit level
  • spirit level
  • cable and pipe detectors
  • electric drill and drill bits
  • jigsaw or handsaw
  • circular saw
  • 2 x G-clamps
  • electric screwdriver or Phillips screwdriver
  • tape measure
  • pencil

Marking Up

Assuming your kitchen cabinets are fully assembled, and you have all the brackets and feet for each unit, you are ready to get started.

Firstly, you need to mark on the wall exactly where your cabinets will go. It is advised to start the process in one corner and work you way out.

In general, your floor units will sit around 870mm from the floor. With a tape measure, make a mark at 870mm from the floor and using a spirit level, draw a perfectly level horizontal line at 870mm from the floor along the length of the wall where you intend to fit your units. Note that this mark represents the top of the units and does not factor in the additional depth of the countertop to be fitted at a later date.

Now check the height from the floor to your line to ensure the distance does not fall below the 870mm mark. As floors can invariably be uneven, you need to carry this out to ensure your floor units will fit and not sit above that line. If they do, you may need to erase and redraw the line from a point where the floor sits higher. Once the line is correctly marked, you can start to install the units.

Fitting the Units

Starting form a corner, place the unit into its intended position so the back edge is resting against the wall with the pencil mark visible. If pipework is present or skirting board sits above the line of the back of the unit, you will have to cut an access gap on both sides of the cabinet. Simply mark where the pipework or skirting boards pass with a pencil and then remove the unit to allow you to cut the marked area with a jigsaw or handsaw.

Once your cuts are done, place the unit back into position to check it sits above the protruding pipework or skirting board. If so, ensure the unit is level from side-to-side and front-to-back; adjust the feet to the correct height to match the pencil line on the wall and place a spirit level on the top of the unit and adjust until it sits perfectly level. This unit should be fully in place.

Now place the next cabinet into position alongside your first corner unit. Again, check the height is correct using your mark on the wall. Adjust the unit height with the legs and use a spirit level as before. Make sure the heights of the two units sit flush with each other and then clamp adjacent units together with two G-clamps to prevent movement. One at the top, and the other clamp at the bottom.

Attaching Cabinets

To attach the cabinets together and avoid exposed screw-heads, remove any existing hinge-plates from one of the adjacent units. Then drill pilot holes at the top and bottom through to the adjacent cabinet and screw together using the correctly supplied screws. Now reattach the hinge plates to conceal the screws you just used to attach the units together. Now you have two attached units and no exposed screw-heads!

Now you need to attach the units to the facing wall. To do this, attach two L-shaped brackets to the rear left and right top edges of each unit. Then mark where they will be screwed into the wall with a pencil. Temporarily move the units away from the wall to give you enough room to check there are no concealed electrical cables in the wall (with a cable tracer) and then drill pilot holes where you made your marks. Insert appropriate wall plugs or drywall anchors and then move the attached units back into position and screw to the wall through the L-shaped brackets.

Now double check that the attached units are still level and flush to the marked line on the wall. If so, you can move onto the next cabinet and repeat the above processes until all of your floor units are correctly into position and attached accordingly.

Finishing Panels

Once all of your units are in place, you may need to think about fitting side panels to any exposed end units.

Most end panels are supplied larger than your units so you will need to marry up the end panel to you side units and cut off any excess to ensure it fits correctly, removing any overhanging edges that protrudes from the front and the top. Make sure to cut off the end opposite the side that needs to show the panel’s edge banding. For the best cuts, use a circular saw or jigsaw with an appropriate blade to give you clean, splint-free finish.

Remember, you may need to cut the panel around skirting or pipework. To get a flush fit, use a piece of the skirting as a template to get a precise outline of the shape to cut with a jigsaw. Any crude cuts will easily be visible and will make your kitchen look inferior, so always try to make these cuts as accurate as possible. Small gaps however, can be filled with decorators caulk or sealant.

Once your end panel is cut to shape, clamp it to the cabinet, remove the hinge plates, drill pilot holes (making sure not to drill all the way through to the end panel) and screw together with the supplied screws. Replace the hinge plate and finally, remove the clamps.

If you have any other end panels to fit, simply follow the same instructions above. Once completed, your base cabinets should now be fully installed.

See It in Action

If you are still unsure how to follow these instructions, then watch the excellent video below created by Wickes for really helpful instructions on fitting kitchen base cabinets.


How is Medium Density Fibreboard Made?

Author Chigwell Building & Joinery

Date 11/01/2018

MDF Composition

Medium density fibreboard is one of a number of engineered woods, a composite product comprised of material glued together.

Popular composite products include plywood, block-board, particleboard, hardboard, laminated veneered timbers and MDF.

In most cases, these products are based on what are considered to be waste residues (excluding plywood), with only a small amount of material lost during manufacturing, making it an effective product at minimising unnecessary waste.

Lignocellulosic fibers are the core ingredient in MDF sheets which are bonded by synthetic resins under heat and intense pressure with additives added during the process to improve adhesion, strength and durability.

During manufacturing, the material is compressed to a density of 0.50 - 0.80 specific gravity (495-800 kg/m3), to produce a material that is smooth and flat.

Typically sawdust, chipping and shavings from timber products make up the bulk of medium density fibreboard.

However, with recent concerns over environmental and ecological issues coming to the fore, it is not uncommon to find recycled waste paper, cardboard, corn silk and even some plastics and metals being used to make the material.

MDF is said to have been first invented in the United States of America, with production taking place during the 1960's.

Typical Applications

As medium density fibreboard can be cut into all sorts of intricate shapes and sizes, it has become a very popular product in items such as furniture, doors, panelling, packaging, toys, games, cabinetry and flooring.

Seeing the product is incredibly smooth, flat and free from imperfections such as knots or grains most commonly found in laminated timbers i.e plywoods, finishes are always clean and consistent.

With a very uniform consistency throughout, cuts and edges can be intricate and precise when using machining tools so achieving intricate three-dimensional shapes is rarely a problem.

This is why MDF is often found in furniture pieces with veneered surfaces, as the material is very adaptable and strong, being able to hold precise tolerances and accurate cuts - something many other materials cannot ever get close to.

Cut wastage is also significantly reduced compared to other substrates.